- -
UserInfo

Welcome Anonymous




Membership:
Latest: snake
New Today: 0
New Yesterday: 0
Overall: 929

People Online:
Members: 0
Visitors: 1
Bots: 8
Total: 9
Who Is Where:
Visitors:
01. News
 Bots:
01. Login
02. CPGNuCalendar
03. Forums
04. Photo Gallery
05. Forums
06. Forums
07. Forums
08. Forums

Staff Online:

No staff members are online!
We have received
37955083
page views since
July 27, 2010

Hits New Today: 787
Hits New Yesterday: 21366

Server Time
17 July 2018 01:03:11 AEST (GMT +10)
Mustang Technical Discussion > Mustang Projects > 70 Mach 1 - Slowly > Community Forums > Mustang Forum Australia - Mustang Tech

New Posts ā€¢ Last 24hrs ā€¢ Unanswered
Forum Index > Mustang Projects

70 Mach 1 - Slowly Reply to topic

Go to page Previous 1, 2, 3, 4 Next
Author Message
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Thanks for the guidance lads. Nothing like a bunch of blokes yelling GO FOR IT.

Well anyway, chassis rail is patched after I finished my other chores and looks like it has replicated the measurements and sits in properly. Fortunately 1969 Ford is not exactly the land of fine precision so a mil is not exactly a big thing.


Cheers

Craig

View user's profile
ozbilt
Site Admin

Offline
Joined: Jul 27, 2010
Posts: 10499
Location: Now at the Duggo Ranch

0 šŸ‘ / 0 šŸ‘Ž


Chux wrote
Fortunately 1969 Ford is not exactly the land of fine precision so a mil is not exactly a big thing.


Or an inch in the case of US measurements ......... Laughing


Kerry

Not all heroes wear capes, some wear scuba tanks and swim by feel ........

"Thank you Boofhead for the wonderful memories"

View user's profile
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


ozbilt wrote
Chux wrote
Fortunately 1969 Ford is not exactly the land of fine precision so a mil is not exactly a big thing.


Or an inch in the case of US measurements ......... Laughing


Lol. Aint that so true.

Looking at my hood today and you can see the squash marks where the panel fitter has bent it to match the guard line. They were certainly hand built Smile


Cheers

Craig

View user's profile
boofhead
Mustang King

Offline
Joined: Nov 02, 2010
Posts: 4505
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Great stuff.

A 408 is a nice street engine at 500 hp. You will love it.


I will someday think of something clever to say.

View user's profile
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Having a shed load of trouble getting my welder to run .6mm wire. Running the right roller but its stubbing and then the wire bends and then crimps at the feed roller and I end up pulling another 3 m of wire out of the gun and binning it. Just about lost my banana today.

Welder is a Unimig 250 inverter. The guys have ordered me in a 5kg spool adapter which will bring it back to the centre line for the feed but I have a sneaking suspicion that the spool I have is rooted. The wire is sitting down on itself in patches and gets really tight to pull out - Boss brand wire. 15kg spools are bloody expensive....but the frustration of not being able to weld is costing me time and energy.

Went back to .9 and I at least got the heavier metal welded. So cross member is replaced, got the patch welded in to the rad support and the chassis rail extension welded on.




I'll tidy up the grinds when the engine comes out.




Welding in a patch in the apron at present - I reckon it would be a shed load easier with .6mm wire feeding properly, but I will persevere with .9mm and get it done so I can move on. Hope that I will have that finished tomorrow afternoon.


Cheers

Craig

Last edited by Chux on Sat Jul 08, 2017 6:57 pm; edited 1 time in total

View user's profile
nassi
Mustang King

Offline
Joined: Aug 01, 2010
Posts: 6539
Location: Perth

0 šŸ‘ / 0 šŸ‘Ž


I feel your pain, 0.6 is a bit of a pain and to be honest I will not go down that path again. I have had a pretty good run but a lot of wire ends up in the bin.


View user's profilePhoto Gallery
ozbilt
Site Admin

Offline
Joined: Jul 27, 2010
Posts: 10499
Location: Now at the Duggo Ranch

0 šŸ‘ / 0 šŸ‘Ž


Greetings from Manila.

If you were running 0.9 wire and swapped to 0.6 without changing the liner, then that is a real issue. MIG's are set up for the wire size all the way from feed to the tip.

Another issue can be trying to push a small wire through a hose that is too long. Too sharp a turn in the hose can also cause issues. Make sure you position the welder so that the hose runs as straight as possible to the hand piece. A gradual bend is ok.

Clamping pressure on the feed rollers should only be enough to push the wire not distort it.


Kerry

Not all heroes wear capes, some wear scuba tanks and swim by feel ........

"Thank you Boofhead for the wonderful memories"

View user's profile
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


ozbilt wrote
Greetings from Manila.

If you were running 0.9 wire and swapped to 0.6 without changing the liner, then that is a real issue. MIG's are set up for the wire size all the way from feed to the tip.

Another issue can be trying to push a small wire through a hose that is too long. Too sharp a turn in the hose can also cause issues. Make sure you position the welder so that the hose runs as straight as possible to the hand piece. A gradual bend is ok.

Clamping pressure on the feed rollers should only be enough to push the wire not distort it.


Thanks for the tips Kerry. I will pop in and see the lads at Collins tomorrow about a new liner.

Does that mean its easier to have two guns - one for .6 and one for .9?


Cheers

Craig

View user's profile
nassi
Mustang King

Offline
Joined: Aug 01, 2010
Posts: 6539
Location: Perth

0 šŸ‘ / 0 šŸ‘Ž


ozbilt wrote
Greetings from Manila.

If you were running 0.9 wire and swapped to 0.6 without changing the liner, then that is a real issue. MIG's are set up for the wire size all the way from feed to the tip.

Another issue can be trying to push a small wire through a hose that is too long. Too sharp a turn in the hose can also cause issues. Make sure you position the welder so that the hose runs as straight as possible to the hand piece. A gradual bend is ok.

Clamping pressure on the feed rollers should only be enough to push the wire not distort it.


Thanks Kerry, I had no idea the liner had to be replaced.


View user's profilePhoto Gallery
Husky65
Mustang Star

Offline
Joined: Jun 21, 2015
Posts: 815
Location: sydney

0 šŸ‘ / 0 šŸ‘Ž


Nice legs Wink2


View user's profileSend e-mail
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Husky65 wrote
Nice legs Wink2


Thanks for noticing. The are not what you would call delicate pins - no one will think I am indig with my calfs anyway.


Cheers

Craig

View user's profile
ozbilt
Site Admin

Offline
Joined: Jul 27, 2010
Posts: 10499
Location: Now at the Duggo Ranch

0 šŸ‘ / 0 šŸ‘Ž


Chux wrote
ozbilt wrote
Greetings from Manila.

If you were running 0.9 wire and swapped to 0.6 without changing the liner, then that is a real issue. MIG's are set up for the wire size all the way from feed to the tip.

Another issue can be trying to push a small wire through a hose that is too long. Too sharp a turn in the hose can also cause issues. Make sure you position the welder so that the hose runs as straight as possible to the hand piece. A gradual bend is ok.

Clamping pressure on the feed rollers should only be enough to push the wire not distort it.


Thanks for the tips Kerry. I will pop in and see the lads at Collins tomorrow about a new liner.

Does that mean its easier to have two guns - one for .6 and one for .9?


Liners are almost as easy to change as the wire. Not worth the expense buying 2 guns if you are not constantly swapping wire sizes.


Kerry

Not all heroes wear capes, some wear scuba tanks and swim by feel ........

"Thank you Boofhead for the wonderful memories"

View user's profile
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Well I have admitted defeat over retaining the front apron (battery side). MIG welds were ugly, the steel was just too patchy to avoid blow through (even tried the TIG at 10amps it was just eating it) so drilled out and will put in a new one. Couple of what I assume are typical rust holes in the top lip of the apron to patch up as well. At least it looks like 2mm so should be able to get it looking pretty good.






Nasty looking hole in the shock tower where it meets the chassis rail. Will patch it initially and reassess whether its a replacement later. At present engine is in so replacing the tower is not achievable. The bit of crappy 3mm wrap on the tower is a bit of an unknown. The wandering weld is ??? They have used an oxy to cut a hole of the other side to access the grease zerk (same on DS). Its FARKING ugly. Will see if I can clean it up.

Haven't had a good chance to check the chassis rail below the upper control arm but it feels solid after digging around with a large blade screwdriver.





With the PS guard off its apparent the torque box is pretty much stuffed (DS is as well) ...suffering mexican putty plating. The cowl (plenum) looks like its ok BUT will need to pull the rubber grommets and have a decent look and prod around.





Its not rusted out under the windscreen so that is a positive



Weirdest thing is the front guard. Signs of some damage at some point - bit of damage in the front front wheel arch corner where the angular shield behind the headlight bucket and the lower valance meet. But rear edge of the guard where it the seam is rolled looks like it was opened up at some point....will have to put up a pic for an opinion. Inside the guard with the reinforcing piece is all original with no sign of damage or repair (surface rust etc is consistently the same).

Anyway off to Qld Mustang spares for an apron to weld in this weekend.

While the guard is off I will also do replace hinge pins and bushes. Apparently easier to do with door on car!


Cheers

Craig

View user's profile
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Well a long weekend but not overly productive. I did get the tops of the aprons patched and have the apron prepped ready to go in.



Got rid of most of the metal strap that had been welded onto the tower...to finish the job will require engine out.




Question - I made a patch for the rust hole at the bottom of the tower where it meets the chassis rail...is it welded at that point?




Cheers

Craig

Last edited by Chux on Mon May 01, 2017 8:48 pm; edited 1 time in total

View user's profile
Chux
Junior Mustang

Offline
Joined: Dec 11, 2016
Posts: 66
Location: Brisbane

0 šŸ‘ / 0 šŸ‘Ž


Because I am easily distracted I decided to clean up inside the PS fender - first thing was removing the mach 1 trim piece. Sadly not pristine like the DS - the PS looked a bit off and further examination reveals why.

Nice rust hole in the lower fender under the trim, bit of a bend in the front section and its uneven on the inside just above where the mustang script sits, so I am thinking there is some bog there as well.



Seems impact damage that has had a solid layer of bog to fix it....this was after using a paint strip wheel on the grinder.


At least now I know why the fender edge had a rather dodgy fold over on the seam.





It looks like they thought about trying to do it properly then decided against it.

PS Door is equally average at the front seam, at present I am thinking a skin but until I get it off I wont know whether the shell has had a solid hit on it....seams ok but...

Anyway I will go and see my tame panel beater and see what he thinks about the guard and whether it is an economical repair. $490 for a new guard vs how many hours to fix it.


Cheers

Craig

View user's profile
All times are Australia/Sydney
Go to page Previous 1, 2, 3, 4 Next


Jump to:

TopPostersToday
   lukep6470 
 Posts: 
 1 

   DavesStang 
 Posts: 
 1 

ComingEvents
There are no events scheduled in the next 14 days.
LatestForumPosts
Last 10 Forum Messages
66 Mustang Coupe Rear seat WTB
Last post by DavesStang in Wanted - Parts on Jul 16, 2018 19:30:44

rear wheel bearings
Last post by lukep6470 in Pre 1973 on Jul 16, 2018 10:58:17

Changing pages?
Last post by unilec5544 in Website Help on Jul 16, 2018 00:59:53

70 Mach 1 - Slowly
Last post by Chux in Mustang Projects on Jul 15, 2018 20:52:16

Overheating Sorted....I Hope
Last post by ants in Pre 1973 on Jul 15, 2018 20:10:02

speedo gears
Last post by Shaunp in Pre 1973 on Jul 15, 2018 19:13:03

Self driving cars
Last post by Shaunp in Pre 1973 on Jul 14, 2018 22:03:00

Explorer axles
Last post by Dwayne in Wanted - Parts on Jul 14, 2018 19:07:10

Edz 66 Convertible
Last post by Edz66Vert in Mustang Projects on Jul 14, 2018 17:51:34

68 Mustang Brake Warning Light
Last post by Ausjacko in Pre 1973 on Jul 14, 2018 17:40:41